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Welding Automation

Complete automated welding solutions — from power sources and consumables to positioners, fixtures, and fully integrated weld lines.

Why Automate Welding?

Faster throughput, consistent quality, lower cost per weld

Simplifier Group designs and installs complete welding automation systems for Indian manufacturers. We represent Megmeet, Böhler, Abicor Binzel, and Ador — covering every component from the power source to the torch, consumables, and automation hardware.

Whether you want to automate a single welding station or build a full multi-process weld line, our engineers will design the system around your components, production volume, and quality requirements.

2–4× increase in deposition rate over manual welding
Consistent weld quality — zero operator fatigue variation
Reduced rework and post-weld inspection costs
Compatible with all major weld processes: MIG, TIG, SAW, FCAW
Welding data logging for quality traceability and compliance
Reduces skilled welder dependency — mitigates labour shortage risk
Welding Automation Factory

Welding Processes We Automate

From MIG to SAW to resistance welding — we automate the full range of weld processes used in Indian manufacturing.

MIG / MAG Welding Lines

Fully automated MIG/MAG welding stations with wire feeders, positioners, and seam-tracking for structural and automotive components.

TIG Welding Automation

Precision orbital and automated TIG welding for thin-wall stainless steel, pipework, and high-quality structural joints.

Submerged Arc Welding (SAW)

High-deposition SAW automation for heavy plate fabrication, pressure vessels, and structural steel applications.

Spot & Projection Welding

Resistance welding automation for automotive body-in-white assembly, with servo-controlled guns for repeatable nugget quality.

Welding Positioners & Rotators

Motorised positioners, turning rolls, and manipulators to present the weld joint in the ideal position for every pass.

Custom Welding Fixtures

Precision jigs and fixtures that hold your components in exact position for repeatable, high-quality automated welds.

Our Welding Technology Partners

World-class brands, local support

Megmeet

Megmeet

Inverter power sources & digital welding systems

Böhler Welding

Böhler Welding

Premium filler metals & consumables

Abicor Binzel

Abicor Binzel

MIG/TIG torches & automation components

Ador Welding

Ador Welding

Welding equipment & SAW systems

Need to automate a welding station or full weld line?

Our engineers will design a solution around your components, volume, and quality requirements.

Get a Consultation
Technical Details

Industrial-grade welding systems for every application

Our welding automation packages include the power source, wire feeder, torch, consumables, positioner, fixture, and safety enclosure — all from trusted global brands, commissioned by our certified welding engineers.

Processes

MIG / TIG / SAW / FCAW

Current Range

Up to 800 A

Wire Diameter

0.8 – 4.0 mm

Duty Cycle

Up to 100% @ 60% load

Brands

Megmeet · Böhler · Binzel · Ador

Support

Pan-India AMC

Our Delivery Process

From first discussion to running weld line — how we work.

01

Weld Process Audit

We review your components, joint types, quality specs, and current process.

02

System Design

We design the full automation system — power source, positioner, fixture, and safety.

03

Weld Procedure Development

Our engineers develop and qualify welding procedures to your standards.

04

Install & Commission

Full on-site installation, commissioning, and operator/programmer training.

05

Ongoing AMC Support

Preventive maintenance, breakdown response, and consumable supply nationwide.

Ready to automate your welding operation?

Get a free consultation from our certified welding engineers. We'll audit your current process and recommend the most cost-effective automation path.

Free process audit

We review your components, joints, and current quality issues

Full system proposal

Equipment spec, layout, ROI analysis, and pricing in 5 working days

Turnkey delivery

Design, supply, installation, commissioning, and training included

Get a Quote

Our team will contact you within 24 hours.

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